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S-07

PROCESS AUTOMATION & DATA ENTRY ELIMINATION

Retyping numbers by hand costs thousands a year and breeds errors.

PACKING SLIPLakeshore SupplyPO 4471Oct 14PARTQTYLBA380-12 Housing240412ZA-3 Bracket1,200318Gasket kit24022Pallet, wrapped260Total weight812Received by: J. RuizOCR + rulesRead and checkPO 4471 matches an open orderPart numbers existQty within 2% of the orderWeight matches the scaleYour systemReceiving logERPPOPARTQTYLB4468ZA-5 Clip600964470A380-9 Cover1202044471A380-12 Housing2404124471ZA-3 Bracket1,2003184471Gasket kit24022Retyped by hand: 0
Paper in, data out, nobody retyping. A scanned sheet is read by OCR, checked against rules, and written straight into the spreadsheet, database or ERP that already tracks it.

// THE PROBLEM

Somewhere in most businesses, a person reads a number off a piece of paper and types it into a computer. Often, someone else then reads that same number off the computer and types it into a second system. It usually isn't a deliberate process, it accumulates one workaround at a time.

An hour a day of that, at $20/hour, is roughly $5,200 a year, every year, for as long as someone keeps doing it by hand. Two hours a day is $10,400. That's before counting the transcription errors that make it into production, inventory, or payroll records, and the time spent finding and fixing those afterward.

// HOW IT WORKS

Audit, then build, then digitize the paper. Each step is useful on its own.

Three stages, each one useful on its own:

  • Operations Automation Audit: a walkthrough of how work actually moves, not a questionnaire. Every place a number gets typed more than once gets written down and costed against the hours it currently takes.
  • Workflow Automation Build: the scripts, integrations, and a plain menu-driven interface that remove what the audit found, running on hardware you already own wherever that's possible.
  • Document Digitization / OCR Pipeline: paper or scanned records read automatically and transposed straight into whatever already holds that data, a spreadsheet, a database, an ERP.

The audit fee is credited toward the build if you move forward, so looking doesn't cost you the estimate.

// WHAT YOU GET

Readable source you own, not a black box that leaves with its builder.

Source, not a black box. Every script and interface is handed over in plain language, specifically so it can be read, modified, and maintained by someone other than the person who built it. If the person doing the work today moves on, the system doesn't leave with them.

This isn't theoretical. It's the same pattern Ice Streams Systems runs its own back office on, proven internally first (see Skill Sets, SK-04) before it's ever offered to a client.

// WHO THIS IS FOR

Small manufacturers and shops still moving paper: setup sheets, work orders, quality logs, shipping paperwork. Back offices where the same customer or part number gets keyed into more than one system. Anywhere a scanner and a person's attention are standing in for a pipeline that should just run.

// FAQ

Questions people ask first.

Do I need to buy new software for this to work?

Usually not. Most of this runs as scripts and a menu-driven interface on hardware you already own, talking to the system you already use to track the data.

How long does an automation audit take?

Typically a few hours on-site or over a call, followed by a written report. Most audits turn around within a week.

What does OCR document digitization actually replace?

A paper form or scanned record a person currently reads and retypes. The scan goes through OCR and lands in that system automatically, with the source image kept alongside it.

What happens if our process changes later?

You have the source. It's built to be modified, not to lock you into whoever wrote it.